Miller Maxstar STH Manuale Utente

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Processes
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Input Power
1-Phase Power
Amperage Range 115 VAC: 5 150 A (DC TIG)
20 100 A (DC Stick)
230 VAC: 5 150 A (DC TIG)
20 150 A (DC Stick)
Max. Open-Circuit Voltage 90
Weight 13.7 lb (6.2 kg)
Light Industrial Applications
Process Pipe
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair
Maxstar
®
150 STH
TIG/Stick Welding
Power Source
Issued February 2008 • Index No. DC/27.2
The Power of Blue
®
.
Quick
Specs
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Selectable trigger configuration allows
the operator to choose standard or 2T
trigger method to meet the application.
Built-in pulsing capabilities allow the
operator to select from four fixed pulse
frequencies to satisfy the application.
HF start for non-contact arc starting
that eliminates tungsten or material
contamination.
Portable in the shop or at the job
site at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.
Full function remote control for
precise amperage control for critical
welds on thin materials (6-pin fingertip
or foot control available.)
Fan-On-Demand
power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled through the machine.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
Lift-Arc
start provides TIG arc starting
without the use of high frequency.
Thermal overload protection with
indicator light helps prevent
machine damage if the duty cycle is
exceeded or airflow is blocked.
Single amperage range allows
operator to accurately set amperage
on both 115 or 230 V primary power.
Adaptive Hot Start
for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from
sticking and creating an inclusion.
Low OCV Stick is a simple design
that reduces the open-circuit
voltage to 12–16 volts when the
welding power source is not in use.
This circuit design is now built into
the Maxstar 150 STH eliminating the
need for add-on voltage reducers.
Built-in gas solenoid eliminates the
need for bulky torch with a gas valve.
Auto-Line
provides state-of-the-art
flexibility to the end user. The Auto-
Line circuitry automatically connects
to 115230 VAC, single-phase power
without removing the covers to relink
the power source. No longer is there a
concern if you have the correct
machine for the shop or job site.
Miller’s exclusive
multi-voltage
plug (MVP
) allows
connection to 115
or 230 V receptacles
without tools
choose the plug that fits the receptacle
and connect it to the power cord.
TIG/Stick Package (#907 136-01-7) comes complete with:
Maxstar 150 STH
10 ft (3 m) MVP
power cord
MVP
plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE
provides protection in transport and storage
Remote fingertip control
Weldcraft
®
WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith
®
regulator with gas hose
AK-2C accessory kit
Shoulder strap
Improved!
New Case and
MVP Plugs!
Best in class Stick arc character -
istics for those demanding jobs.
Power Factor Corrected (PFC) for
optimum performance especially
on 115 V reduces nuisance
breaker tripping.
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Sommario

Pagina 1 - The Power of Blue

ProcessesTIG (GTAW)Pulsed TIG (GTAW-P)Stick (SMAW)Input Power1-Phase PowerAmperage Range 115 VAC: 5– 150 A (DC TIG)20 – 100 A (DC Stick)230 VAC: 5 – 1

Pagina 2

6Running Gear2-Wheel Trolley Cart #300 480Easy to maneuver two-wheel cart features:single-cylinder rack, chain for cylinder,straps (quick and easy

Pagina 3 - 150 STH Packages

7TungstenTungsten is 7 in length and available in pkgs of 10.Order from Miller Parts.2% Ceriated (orange) for AC/DC applications#WC040X7 .040 in, 10–

Pagina 4

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceMaxstar®200 SD #903 701 Auto-Line™ 120– 460 VAC, 50/60 Hz, CSA. 10 ft

Pagina 5

Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAWeb Sitewww.MillerWelds.comInternational Headquart

Pagina 6

2Performance DataWeldingModeTIG(GTAW)Stick(SMAW)Rated Output200 A at 18 V, 20% Duty Cycle150 A at 16 V, 60% Duty Cycle150 A at 16 V, 60% Duty Cycle140

Pagina 7

3Control Panel1. Voltmeter Display2. Ammeter Display3. Polarity AC/DC4. Process/ TIG: HF Impulse, Lift ArcArc Starting STICK: Adaptive Hot Start5. Ou

Pagina 8

4UPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADE1/4 in AluminumContinuous HFFixed at 60 HzSoft Squarewave238 lbManual Link208–230 or 460– 575 VSingle-Phase

Pagina 9

5SINEWAVE TRIANGULAR WAVEADVANCED SQUAREWAVE SOFT SQUAREWAVEAC Waveform Selection Select from four different AC waveforms to optimize the arc characte

Pagina 10 - Genuine Miller Accessories

Dynasty®200 SD Power SourceTIGRunner®PackageComplete Packages6Packages and Torch KitsDynasty®200 SD #907 099 (CSA)(Auto-Line™120–460 VAC)Adjustable

Pagina 11 - Multi-Operator Rack

2-Wheel Trolley Cart#300 480Easy to maneuver two-wheel cart features:single-cylinder rack,chain for cylinder,straps (quick and easyto detach and carry

Pagina 12 - Ordering Information

2412538910761. TIG HF Impulse Selector Light2. Pulsed TIG Selector Light3. Amperage Adjustment Control4. TIG Selector Light5. Stick Selector Light6. P

Pagina 13 - 200 Series

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceDynasty®200 SD #907 099 Auto-Line™ 120– 460 VAC, 50/60 Hz, CSA. 10 ft

Pagina 14 - Performance Data

ProcessesTIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Air Carbon Arc (CAC-A)350: 1/4 in maximum700: 3/8 in maximumInput Power 208 – 575 V, 3- or 1-Pha

Pagina 15 - Control Panel

2Control PanelInputPowerThree-PhaseSingle-PhaseThree-PhaseSingle-PhaseRated Output250 A at 30 V, 100% Duty Cycle300 A at 32 V, 60% Duty Cycle180 A at

Pagina 16 - Pulse TIG Controls

UPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADE1/2 in AluminumContinuous HFFixed at 60 HzSoft Squarewave496 lbManual Links208/230/460 VSingle

Pagina 17 - AC Waveshape Controls

4AC Waveshape ControlsFeature Waveform Effect on Bead Effect on Appearance0CurrentEN –EP+Time0CurrentEN –EP+TimeIndependent AC Amperage Control Allows

Pagina 18 - Packages and Torch Kits

5SINEWAVE TRIANGULAR WAVEADVANCED SQUAREWAVE SOFT SQUAREWAVEAC Waveform Selection Select from four different AC waveforms to optimize the arc characte

Pagina 19

Dynasty®Power SourcesTIGRunner®PackagesComplete Packages6Packages and Torch KitsDynasty®350 #907 204 (CSA)(Auto-Line™208–575 VAC)Dynasty®350 #90

Pagina 20

Runner Cart #300 244Designed to accom -modate the Dynasty®or Maxstar®350 or700 power sourcesand the Coolmate™3.5 Cooler. Cartfeatures: singlecylind

Pagina 21 - 350 and 700

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceDynasty®350 #907 204 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft pr

Pagina 22

ProcessesTIG (GTAW) Stick (SMAW) Pulsed TIG (GTAW-P) (Optional)Input Power Requires 1-Phase PowerAmperage Range 250: 3 – 310 350: 3 – 400Max. Open

Pagina 23 - D= Dynasty T= Traditional

3Maxstar®150 STH PackagesPackagesStandard Package #907 136Package includes:Maxstar 150 STH10 ft (3 m) MVP™power cordMVP™plugs 5-15P (115 V, 15 A) a

Pagina 24

2AC Output: Balance ControlAdditional FeaturesBalanced WaveGreatest Cleaning ActionMore Heat into Work68%ElectrodeNegative45%ElectrodeNegative50%Elect

Pagina 25

3Specifications (Subject to change without notice.)ModelSyncrowave250Syncrowave 250 CE220/400/440/520Syncrowave350All ModelsRated Output 250 A at 30

Pagina 26

4Sequencer**ModulePulser*Module1879101112131415161718234561920Common Bottom PanelControl Panels1. Voltmeter Display2. Start Mode Control (Lift-Arc, HF

Pagina 27

5PackagesSyncrowave®Power SourcesSyncrowave®250 DX #907 194 (200/230/460 VAC)#907 195 (230/460/575 VAC)#907 408 (220/400/440/520 VAC) CESyncrowav

Pagina 28

No. 37 Running Gear #195 282Includes two 10 in (254 mm) wheels, two 5 in (127 mm) casters, two-compartmentrack (for gas cylinder(s) or Coolmate V3c

Pagina 29 - 250 DX/350 LX

7TIG Welding Gloves#227 813 Small#227 814 Medium#227 815 Large#227 816 X-LargeDesigned to meet thespecific requirements high-quality TIG welding deman

Pagina 30 - Additional Features

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceSyncrowave®250 DX #907 194 200/230/460 V, 50/60 Hz, Standard Model#90

Pagina 31

Ordering InformationLitho in USADistributed by:Power Source and Options Stock No. Description Qty. PriceMaxstar®150 STH Standard Package #907 136 Maxs

Pagina 32 - Control Panels

ProcessesTIG (GTAW)Pulsed TIG (GTAW-P)Stick (SMAW)Air Carbon Arc (CAC-A) 5/32 in maximumInput Power 115 – 460 V, 3- or 1-Phase PowerAmperage Range

Pagina 33 - Packages

2WeldingModeTIG(GTAW)Stick(SMAW)Rated Output175 A at 17 V, 60% Duty Cycle175 A at 17 V, 60% Duty Cycle150 A at 16 V, 70% Duty Cycle125 A at 15 V,100%

Pagina 34 - Genuine Miller Options

3Control Panel1. Ammeter Display 2. Voltmeter Display3. Process/ TIG: HF Impulse, Lift ArcArc Starting STICK: Adaptive Hot Start4. Output Control Stan

Pagina 35 - Torch Kits

4High Speed DC TIG-Pulse Controls• PPS Pulses per second (Hz): DC = 0.1 – 500 PPS• % ON – % Peak Time: 5 - 95% (Controls the amount of time during e

Pagina 36

5Packages Maxstar®200 SD Power SourceTIGRunner®PackageComplete PackagesMaxstar®200 SD #903 701 (CSA)(Auto-Line™120–460 VAC)Adjustable shoulder stra

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